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Centrifugal pump trouble shooting

Views: 3     Author: Site Editor     Publish Time: 2016-01-07      Origin: Site

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Defects Causes Solutions
Pump not primed, both the hands of vacuum gauge and manometer switches violently Not enough water filled in the pump
Air leakage in the pipe or meters
Filled with water again
Fix the leakage
Pump not primed and high degree vacuum indicated on the vacuum gauge Foot valve not open or clogged
Suction resistance too high or suction lift too high
Check or replace the foot valve
Clean or replace the inlet pipe
Reduce the suction lift
No water discharged while outlet pressure is pointed by the manometer Wrong direction of rotation
Impeller clogged
Check or shorten the pipe
Check the motor rotation
Remove the pipe joint and clean the impeller
Lower capacity than specified value Pump clogged
Wear ring worn out
Clean pump and pipes
Replace the wear ring
Too much power consumed by pump Packing too tight
Stuffing box too hot
Impeller worn out
Too large flow that the pump is working in.
Loosen gland packing
Replace impeller
Turn down discharge valve to reduce flow
Abnormal noise inside the pump
Pump not primed
                                
Flow too large
Resistance too high in the inlet pipe
Suction lift too high
Air leakage into the inlet pipe
Liquid temperature too high
Turn down discharge valve
Reduce flow
Fix leakage
Lower liquid temperature
Bearings over-heart Short of lubricant or lubricant too dirty
Pump shaft not in alignment to that of the motor
Bearing worn out
Filled with clean oil or grease
Align coupling centerline
Replace bearing
Vibration Pump shaft not in alignment to that of the motor Align coupling centerline
 
 

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